Coal To Gas Conversion

challenges of coal to gas conversion

Conversion of fuel to natural gas brings the following challenges to operating the furnace air-gas system.

Increase in supply of combustion air needed for natural gas combustion. Facilities may need to alter FD fan capacity or use PA fans for supplemental air.

The rapid response of natural gas combustion:

More sensitive to changes in fuel flow due to faster kinetics

An MFT leads to a transient furnace pressure excursion that is 3-5X more severe than that of coal-firing excursions

TRAX suggests several mitigating strategies:

Tuning of draft controls including kicker circuits

Adjustment of valve and fan actuator speeds

Fine-tuning of equipment trip set-points

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